Papua New Guinea Back-up Rings

Back-up rings are manufactured from extrusion resistant material as protection and support elements, normally with a rectangular cross-section. For static applications they are used together with an elastomer seal – usually an O-ring – placed in the groove. Because there is a tight fit between back-up ring and bore hole or rod it prevents the O-ring from extruding into the sealing gap under pressure.

Product Description

  BACK UP RING  

Back-up rings are manufactured from extrusion resistant material as protection and support elements, normally with a rectangular cross-section.

For static applications they are used together with an elastomer seal – usually an O-ring – placed in the groove.

Because there is a tight fit between back-up ring and bore hole or rod it prevents the O-ring from extruding into the sealing gap under pressure.

 

1
Gap extrusion destroys the O-ring
Back-up Rings
Back-up ring supports the O-ring

 

  Back-up Rings Can Be Used In Static Applications As Well As In Translational Movements Or Slow Rotations  

a

If the pressure is one-sided, it is sufficient to install the seal on the side opposite the pressure.

 

a

With pressurization on alternate sides, two back-up rings should be used, one back-up ring on each side of the O-ring.

 

   O-Ring Installation Clearance Details And Recommendations   

 

1
Pressure direction <->
1
Pressure direction ->
1
Pressure direction <->
 

 

1
 Back-up ring SU 
– Rectangular profile
– For static and back and forth movements or slow rotations
1
 Back-up ring SG 
– Rectangular profile, split
– As alternative to unsplit back-up rings if these cannot be installed or in case a split groove is not possible
– For static and back and forth movements
– Oblique cut at 30°or 45°angles, the back-up ring is cut chipless so that there will be no gap when installed.
 
1
 Back-up ring SKG 
– Concave profile, split
– Mainly for static applications, possible use in back and forth movements
– Protects the O-ring against extreme deformations during pulsating pressures due to the larger contact surface.
– The form stability of the O-ring has a favorable influence on leak tightness and service life
– As alternative to the unsplit SKU back-up rings if these cannot be installed or in case a split groove is not possible
1
 Back-up ring SP 
– Back-up ring, spiral form
– As alternative to unsplit back-up rings if these cannot be installed or in case a split groove is not possible
– For static and back and forth movements
– Oblique cut at 30° or 45° angles
– Application under large temperature fluctuations
– Large tolerance variations are compensated through spiral contraction and expansion
 

 

1
 Back-up ring SUQ 
– Special designs made of PTFE (snap-back, quenched)
– Easy installation in enclosed groove areas due to the recovery property of the PTFE material
– Because the dimensions deviate from standard designs, these back-up rings are manufactured only on request based on drawings
 

 O-Ring Installation Groove Dimensions For Static Applications 

cord strength
(mm)

droove depth
(mm)

w/o back-up ring
(mm)

1 back-ring
(mm)

2 back-ring
(mm)

recommended back-up ring width
(mm)

ø d

t ± 0,05

b + 0,25

b1 + 0,25

b2 + 0,25

 

1,50

1,10

2,10

3,10

4,10

1,00

1,78

1,35

2,50

3,50

4,50

1,00

2,00

1,56

2,70

4,20

5,70

1,50

2,50

2,05

3,30

4,80

6,30

1,50

2,62

2,18

3,50

5,00

6,50

1,50

3,00

2,52

3,90

5,40

6,90

1,50

3,50

3,00

4,40

5,90

7,40

1,50

3,53

3,00

4,40

5,90

7,40

1,50

4,00

3,40

5,00

6,70

8,40

1,70

5,00

4,25

6,30

8,00

9,70

1,70

5,33

4,53

6,70

8,40

10,10

1,70

5,70

4,85

7,10

9,10

11,10

2,00

6,00

5,10

7,50

9,50

11,50

2,00

6,99

5,94

8,80

10,80

12,80

2,00

7,00

5,95

8,80

10,80

12,80

2,00

8,00

6,80

10,00

12,50

15,00

2,50

10,0

8,50

12,50

15,00

17,50

2,50

 

 Further application information: 

The risk of gap extrusion is typical under high pressures or with small ring cross sections in static but also dynamic applications.

A back-up ring must always be used together with an O-ring. The back-up ring itself provides no sealing.

a

 Materials 

● TFE pure (CCN-01), standard material                  ● NBR/VITON 90SH                            ● PU  
● PTFE + bronze             ● PTFE + glass fiber                  ● JPTFE + carbon
● POM, PA, PEEK &hellip


 Application limits 

> depends on back-up ring material and sealing gap


 Dynamic Applications 

● Translational motions: approx. up to 40 MPa      ● Rotation: approx. up to 15 MPa      ● Operating temperature: -200℃ to +200℃     

 

 Static Applications 

● Approx. up to 250 MPa working pressure            ● Speed: approx. up to 2m/s     

 

 For More Information Or To Request A Quote On Back-up Rings, Please  Contact Us

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